3D Laser Scanning

Capture your plant in millimetre-accurate 3D

Klose Industrial Service scans industrial facilities using professional-grade handheld and terrestrial laser scanners, then converts the captured point clouds into fully attributed BIM models — delivered in IFC/OpenBIM, Revit, AutoCAD, PDMS, and E3D formats. Accurate as-built data, ready for relocation planning, re-engineering, or virtual walkthroughs.

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In short

Klose 3D laser scanning captures the exact as-built geometry of industrial plants — pipework, steelwork, equipment, and MEP services — at millimetre accuracy. Our Malaysia-based 3D engineering team processes the point clouds into LOD-specified BIM models with full metadata, delivered in IFC/OpenBIM, Autodesk Revit, AutoCAD, AVEVA PDMS, and E3D formats. Use cases span pre-relocation surveys, as-built documentation, re-engineering feasibility studies, and interactive virtual walkthroughs of plant assets.

Scanning equipment

We select the right instrument for each task: handheld scanners for congested areas and live production environments; terrestrial scanners for large structures, vessels, and areas where survey-grade point density is required.

Handheld scanning

High-mobility scanners capture complex geometry in congested areas — piping systems, pump skids, electrical rooms, and occupied production floors — without halting operations. Our handheld fleet includes professional-grade instruments such as the XGRIDS Lixel L2 Pro and Artec Leo.

Terrestrial scanning

Fixed-station terrestrial scanners deliver the highest point-cloud density and range for large structures, storage tanks, vessels, and open process areas where survey accuracy is paramount. Our terrestrial fleet includes instruments such as the Artec Ray II, Leica RTC360, and Faro Focus Premium.

What you receive

  • Registered, colourised point cloud (E57 / RCP / LAS)
  • Clash-checked BIM model to agreed LOD (200 – 400)
  • IFC / OpenBIM export for platform-independent use
  • Revit, AutoCAD, PDMS, or E3D model files on request
  • Dimensional accuracy report and deviation analysis
  • Interactive 360° panoramic views for virtual walkthroughs

BIM modelling by our Malaysia 3D engineering team

Point cloud processing and BIM model creation is handled by Klose's dedicated 3D engineering team based in Malaysia. The team works to client-specified LOD levels — LOD 200, 300, or 400 — and attaches the full metadata required for downstream engineering workflows, including equipment tags, material specifications, line numbers, and piping classes. Deliverables are reviewed against the point cloud before handover to ensure the model accurately reflects the as-built state.

Supported output formats

  • IFC 2x3 / IFC 4 (OpenBIM)
  • Autodesk Revit (.rvt)
  • AutoCAD (.dwg / .dxf)
  • AVEVA PDMS / E3D
  • Point cloud: E57, RCP, LAS / LAZ

Use cases

3D laser scanning delivers value at every stage of the industrial asset lifecycle — from pre-relocation surveys to long-term asset preservation.

Plant relocation surveys

Capture the exact as-installed position of every item of plant before disconnection. The resulting BIM model drives layout planning at the destination site, identifies clashes before installation begins, and briefs the rigging and installation crews — reducing downtime and rework during recommissioning.

As-built documentation

Create a definitive, dimensionally accurate record of the plant as it stands today — independent of original design drawings that may no longer reflect field modifications. Delivered as a fully attributed BIM model and registered point cloud for long-term asset management.

Re-engineering and brownfield design

Import point clouds or BIM models directly into engineering software to plan modifications, extensions, or equipment replacements without expensive site revisits. Clashes and dimensional constraints are resolved in the model, not on the shop floor.

Asset preservation and virtual walkthroughs

Build a photorealistic record of the facility for training, insurance documentation, maintenance planning, and remote stakeholder review. Operators and engineers can navigate the plant virtually, inspect equipment, and measure distances — without entering the physical site.

Rapid capture

Rapid 3D capture & online virtual walkthroughs

Not every project needs millimetre precision. For fast, visual site transparency we offer rapid mobile scanning that produces a photorealistic Gaussian-splatting model — viewable directly in any web browser, no software installation required. A facility can be captured in hours and shared as an interactive online walkthrough within days, at a fraction of the cost of a survey-grade scan and BIM model.

  • Rapid capture — a full production area scanned in hours, during live operation
  • Photorealistic 3D model viewable online in any browser — simply share a link
  • Cost-effective alternative when visual condition transparency matters more than millimetre accuracy

Who benefits most

Machinery dealers

Present used machines and complete production lines to international buyers as interactive 3D walkthroughs — reducing travel and accelerating sales decisions.

Multi-site operators

Companies with several production sites gain up-to-date visual transparency into the condition of their plants — for remote audits, maintenance planning, and management reviews.

How the process works

  1. Survey & planning — Site walkthrough, access coordination, and scan plan agreed with the client
  2. Field scanning — Handheld or terrestrial scanning by our field team, registered on-site
  3. Point cloud processing — Registration, cleaning, and colouring by our 3D engineering team
  4. BIM modelling — LOD-specified model creation with full metadata in agreed output formats
  5. Delivery & review — Model handover, client review, and revision cycle to agreed standard

Handheld vs. terrestrial scanning — which is right for your project?

Handheld scanningTerrestrial scanning
MobilityFull freedom of movement in congested areasFixed-station setup at each scan position
Best forComplex piping, equipment skids, confined spacesLarge structures, tanks, vessels, open process areas
Production impactCan operate during live productionMinimal — station time is short; facility stays operational
Point densityVery high in complex geometry; optimised for accessMaximum density and range; survey-grade accuracy
Typical applicationInterior plant surveys, shutdown inspections, occupied floorsExterior facades, tanks, structures, site-wide surveys

Frequently asked questions

How long does a 3D laser scan of an industrial plant take?

Scan duration depends on plant size and complexity. A single process train or production bay typically requires one to two days of field scanning. Large multi-train facilities or complete plants are scoped case by case. Point cloud processing and BIM modelling are carried out afterwards by our Malaysia 3D engineering team, with delivery timelines agreed at project kickoff.

Do we need to shut down production for the scan?

Not necessarily. Handheld scanners can operate in live production environments without halting operations. Terrestrial scanners are set up at each station position and do not require a production stop, though access windows may be coordinated to minimise disruption. We work around your production schedule.

What accuracy can we expect from the point cloud and BIM model?

Depending on the scanner and site conditions, registered point clouds achieve ±2–5 mm dimensional accuracy across typical industrial spans. BIM models are created from this data and checked against the point cloud to confirm that the model reflects the as-built state within the agreed LOD tolerances before handover.

Which BIM and CAD platforms do you deliver for?

Our 3D engineering team delivers models in IFC/OpenBIM, Autodesk Revit, AutoCAD DWG/DXF, AVEVA PDMS, and AVEVA E3D. Point clouds are provided in E57, RCP (Autodesk), and LAS/LAZ formats. If your platform is not listed, contact us — we support additional formats on request.

Can you scan our plant before we relocate it?

Yes — pre-relocation scanning is one of the most valuable applications. Capturing the exact as-installed state of all equipment, pipework, and steelwork before disconnection gives the relocation team a precise BIM model to plan the destination layout, identify clashes before installation begins, and reduce costly surprises during recommissioning. Klose can combine the scan with the relocation project under a single contract.

Can scanning be combined with Klose's relocation or field services?

Yes. 3D laser scanning integrates naturally with our plant relocation, as-built documentation, and field service work. We can deliver scanning as a standalone service or as part of a broader project scope — combining the pre-relocation survey, rigging and transport, and post-installation documentation under one project manager and one contract.

What is a Gaussian-splatting walkthrough and when should we choose it over a survey-grade scan?

A Gaussian-splatting model is a photorealistic 3D representation created from a rapid mobile scan. It is viewable directly in a web browser and ideal for virtual walkthroughs, remote condition reviews, and presenting machinery for sale. Choose it when speed, visual fidelity, and easy online sharing matter most; choose a survey-grade laser scan with BIM modelling when you need millimetre accuracy for engineering, relocation planning, or re-engineering. Both can be combined in a single site visit.

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Ready to capture your plant in 3D?

Tell us about your facility and we will scope a scanning and BIM modelling programme around your timeline and deliverable requirements.

Request a scanning assessment · call +4917611904090